Increasing the torque and horse power is almost too easy on the 1994 through 1998 1/2 Bosch P7100 fuel pump. Our fuel stop plates install in place of the stock plate located on top of the pump's governor housing. We supply a die that fits over the stock plate before it is removed. For best results the BD plate should be installed in the exact location the stock unit was in.

When increasing the amount of fuel you will get a power increase as well as higher exhaust temperatures. Excessive exhaust smoke is due to a calibration problem and the application should be inspected by a trained installation center. We recommend that instruments be installed to monitor the exhaust temperature and boost pressure.

If modifying one of the CPL's listed below and taking it to the 230 HP 605 Lbs Torque with the addition of the fuel stop plate, the fuel flow rate of the pump and injectors would be similar to pump # 3676601 RX and injector# 3802625RX.

Our boost orifice modifies the waste gate to work similar to actuator # 3536211

Torque Plate # 12 1040195   11 1040194   10 1040197   8 1040193   6 1040192   5 1040196 
Stock Ratings BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft

Pickup Truck
94-95 auto
160 HP 400 lbs-ft 165/440 185/500 200/550 210/570 230/605 255/650
*b
Cpl#'s 1549, 1815, 1959, 1968
94-95 Man
175 HP 420 lbs.-ft 190/500 210/550 220/570 230/605 250/635 270/675
*c *c  *d
96-98 Auto
180 HP 420 lbs-ft 190/500 210/550 220/570 230/605 250/635 270/675
Cpl#'s CA*a *c *c  *d
180 HP 420 lbs-ft
Cpl#'s 1863 *a 190/500 210/550 220/570 230/605 250/635 270/675
Stock injector orifice
.0095
*c *c  *d
96-'98 Man
215 HP 440 lb-ft 230/605 280/680 330/750 NR NR NR
*d   *e
Cpl#'s 2023, 2175
230/605 280/680 330/750 NR NR NR
Stock injector orifice: .0105 *d   *e
Torque Plate # 12 1040195 11 1040194 10 1040197 8 1040193 6 1040192 5 1040196
Stock Ratings BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft BHP/lbs-ft

Motorhome
92-97 Auto
5.9 6BTA 230 HP/605 250/635 270/690 290/710 NR NR -
91-96 Auto
5.9 6BTA 190 HP NR 220/570 230/605 240/645 260/660 -
96-99 210 HP NR 220/570 230/605 240/645 260/660 -
93-96
8.3 6 CTA 75/150 NR NR 100/200 125/250 150/300
adds HP/torque listed to base engine figures
Please advise CPL for correct match
*a The California 96-98 Manual, and the automatic are both EGR engines 180 HP and 420 lbs-ft, which may not be to CPL# 1553
*b Stock 1994-95 Automatics will not handle
*c Stock 1996-98/automatics will not handle this rating
*d Manual Clutch will not handle these ratings
*e Exhaust temperatures will run hot without airflow improvements
NR-Not Recommended